Quiz
DSP_01
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Questions in this quiz (200)
1What capacity is established by averaging the actual output produced in standard hours in previous periods?
- ARated Capacity
- BDemonstrated Capacity
- CLogical Capacity
- DTheoretical Capacity
2How many days of slack is there in the path A->B->C->D->I using the below network diagram?
- A95 days
- B25 days
- C30 days
- D0 days
3Which of the following are lot sizing methods?
I. Fixed Order Quantity
II. Kanban Quantity
III. Agreed Order Quantity
IV. Time Period Ordering- AI & IV Only
- BI, II, & III Only
- CI, III, & IV Only
- DI, II, & IV Only
4What is a tool that links customer desires through product design to manufacturing performance and process variables?
- AQuality Function deployment (QFD)
- Bp chart
- CPoka Yoke
- DControl Plan
5Which of the following is counted during periodic physical inventory?
I. Raw Material
II. Sub Assemblies
III. Finished Goods
IV. Material Received Not in Stock- AI, II & III Only
- BIII Only
- CI, II, III, & IV
- DIII & IV Only
6In order to have a Kaizan event you must have
I. Small multi - disciplined team
II. Team trained in problem solving
III. Upper Management on the team- AII & III Only
- BI & III Only
- CI & II Only
- DI, II, & III
7Using the following table, calculate the Mean Absolute Deviation (MAD)
- A40
- B1400
- C140
- D400
8Stock that production workers can draw from without requisitions is called what?
- AQuarantined Stock
- BFloor Stock
- CCritical Stock
- DFree Stock
9A "order to be released" would be what type of MRP Message?
- AAction Message
- BOrder Message
- CManufacturing message
- DException Message
10Inventory that has no known forecast requirement is called
- APerishable Inventory
- BInactive Inventory
- CExcess Inventory
- DObsolete inventory
11Chris's TV factory has $25,000,000 of stock in the warehouse, and average monthly sales of $35,000,000. What are the days of supply for Chris's TV factory assuming an average 30 days in a month?
- A21.4
- B42
- C1.4
- D0.71
12A gross requirement is defined as
- Atotal of independent demand
- Btotal of independent and dependent demands
- Ctotal of dependent demand minus on-hand inventory
- Dtotal of independent demand and dependent demand minus on hand inventory and scheduled receipts
13Which of the following are MRP Pre-requisites?
I. Bill of Materials
II. Inventory Records
III. RCCP
IV. Master Production Schedule- AII, III, & IV Only
- BI, II, & IV Only
- CI, II, III, & IV
- DI, II, & III Only
14In a work cell environment, capacity is planned at what level?
- AMRP
- BMPS
- CProduction Plan
- DMachine
15What is the primary tool to control/ monitor real capacity
- ARCCP
- BResource Requirements Planning
- CCRP
- DInput/Output Control
16When completing a project, all are some typical financial savings EXCEPT?
- AInventory reduction
- BIncrease in software costs
- CCustomer Service Improvement
- DIncrease in Productivity
17What parts are the parent parts in this diagram?
- AA&B
- BA, B, & C Only
- CA Only
- DC& D Only
18The Pancake Store presents the following facts pertaining to the cost of one product carried in its merchandise inventory:
Beginning inventory on hand, 200 units @ $15 = $3,000
Purchase June 1, 200 units @$16 = $3,200
Purchase July 5, 200 units @ $20 = $4,000
Purchase August 25, 200 units @ $25 = $5,000
A new order comes in for 500 units. What is the cost of goods sold that should be recorded for that new order using the LIFO accounting method?- A$4,600
- B$9,200
- C$9,500
- D$10,600
19When goods are received, sorted and then loaded onto an outgoing vehicle without ever going to stock is called what?
- APoint of Use Delivery
- BLean Trigger
- CThird Party Logistics
- DCross Docking
20What models would be used for simulation and modeling techniques in the Operations management Planning area?
I. Rough Cut Capacity Planning
II. Capacity requirements Planning
III. Input Output Control- AI, II, & III
- BII & III Only
- CI & III Only
- DI & II Only
21Which of the following are partnerships at the product level?
I. Strategic Alliance
II. Technical Partnering
III. Commercial Partnering
IV. Operational Partnering- AII & III Only
- BII & IV Only
- CI & III Only
- DII, III, & IV Only
22A. II, III, & IV Only
If a low level code of a material is given as 0, what level of a material is it?- ADoes not exist, no level 0
- BComponent
- CTop Parent
- DRaw Material
23Electronic Data Interface (EDI) exchanges all of the following types of documents with suppliers/ customers in a standardized formant EXCEPT
- ASales Orders
- BPurchase Orders
- CAdvanced Ship Notices
- DShipment Authorizations
24Which of the following is NOT included in Purchasing Lead Time
- APick time
- BReceiving
- CStocking received materials
- DReceiving inspection
25What capacity tools are NOT needed in a Repetitive Manufacturing environment?
I. Rough Cut Capacity Planning
II. Capacity Requirements Planning
III. Input Output Control- AI & III Only
- BI, II, & III
- CI & II Only
- DII & III Only
26All of the following are issues with Global Sourcing EXCEPT
- ACurrency Fluctuations
- BCultural differences
- CTransportation costs
- DLower Material Costs
27A typical ERP BOM module consists of what?
I. MRP Explosion
II. Item Master File
III. Bill of Materials- AI & III Only
- BII & III Only
- CI & II Only
- DI, II & III
28When Mean Average Deviation equals 225 and the sum of the actuals is 2,600 across 10 periods. What is the standard deviation using the simple math method?
- A15
- B325
- C281.2
- D11.5
29Company ABC is looking to what their economic order quantity is for their most important raw material from a supplier. They know their Ordering and setup costs equal $2000, Inventory Holding costs equal 30%, annual quantity ordered = 20,000 and unit cost equals $300.
- A283
- B200
- C43
- D5
30Which of the following are included in the purpose for Lean Manufacturing?
I. To eliminate wasted time, effort, and material
II. To provide customers with make to order products
III. To reduce cost while improving quality- AI Only
- BI & II Only
- CI, II, & III
- DI & III Only
31What type of system BEST describes when an external manufacturing company is supplying an assembly plant where the supplier collects and refills containers every day?
- ADual card kanban
- Bkanban
- CBlanket Order
- DTraditional Purchase Order
32All of the following are types of demand EXCEPT
- AChanges in safety stock
- BProduction Orders
- CSales forecast
- DInterplant Orders
33As project manager, we have been notified that task G on the diagram has experienced some problems and now will be 45 days. How many days will this change push the entire project off schedule?
- A5 days
- B10 days
- C0 days
- D25 days
34What are some ways a company can build up a long term relationship with a supplier?
I. Supplier brought in to assist designing a new part
II. Provide long term contracts to the supplier
III. Supplier dropping price of material- AI & II Only
- BI & III Only
- CII & III Only
- DI, II, & III
35All of the following are product condition measurements EXCEPT
- ADefect Percentage
- BJust in Time
- CPercentage of good parts
- DPPM
36When using skills and knowledge to coordinate the organizing, planning, scheduling, directing, monitoring, and evaluating of prescribed objective then you are what?
- ADisplaying Leadership
- BPeople managing
- CTask Managing
- DProject Managing
37Business Process Reengineering is distinguished by what?
I. Focus on process rather than Products
II. Focus on products rather than Process
III. Focus on customers of the Process
IV. Focus on customers of the Product- AI & III Only
- BII & III Only
- CI & IV Only
- DII & IV Only
38What is the tool to communicate start and completion dates to manufacturing departments in order to execute a plan?
- AActivity Report
- BMPS
- CDaily Dispatch List
- DMRP
39Which of the following provide mutual value to companies and their suppliers?
I. Low Price
II. Time Phased delivery of Goods
III. Concurrent Engineering- AIII Only
- BII & III Only
- CI & II Only
- DII Only
40During an inflationary period, which of the following would be associated with FIFO inventory valuation?
I. Decreased Cost of Goods Sold
II. Increased Cash Flow
III. Increased Profits- AII Only
- BIII Only
- CI & III Only
- DI Only
41What is the quickest way to increase capacity?
- APurchase new machine
- BHire new employees
- CSub-Contracting
- DOvertime
42In order to have a good detailed WBS, you must have
I. Each task for the project detailed out
II. People allocated to each task
III. Work must have a start and end date
IV. Dependencies between tasks must be set- AI, II, III, & IV
- BI, II, & III Only
- CI, III & IV Only
- DI & II Only
43Pull systems integrate which shop floor activity with which of the following
I. Customer Demand
II. Takt time
III. Inventory- AII & III Only
- BI & III Only
- CI & II Only
- DI, II, & III
44Random-location Storage advantage over Dedicated-location storage is what?
- ARequires less overall space
- BShorter retrieval time
- CIs easier to find
- DCheaper to implement
45The main objective of a Kaizan event is to what?
- AReduction of Inventory
- BImprovement to the process
- Cfinancial return
- DImplement JIT Manufacturing
46Who is the most important person on a project?
- AThe Project Manager
- BThe Analysts
- CThe Change Champion
- DThe Executive Sponsor
47Another name for Quality Function Deployment (QFD) is what?
- AISO900
- BKanban
- CPoka Yoke
- DHouse of Quality
48Using the planning bill. If Michelle's Car company is planning on selling 2,500 cars during the period, how many sun roofs will they need to purchase?
- A625
- B1875
- C750
- D1750
49What environment should have the lowest Raw Material Inventory?
- AAssemble to Order
- BMake to Stock
- CEngineer to Order
- DMake to Order
50What shows where a component or sub assembly is used?
- AAn Explosion
- BRouting File
- CAn Implosion
- DItem Master
51Which finite loading technique plans orders around bottleneck work centers?
- AProcess-Oriented Finite Loading
- BOrder-Orientated finite loading
- CConstraint-Oriented Finite Loading
- DCustomer-Orientated finite loading
52Michelle's print factory has $3,000,000 of stock in the warehouse, and weekly sales on average of $500,000. What are the days of supply for Michelle's print factory?
- A1.16
- B0.16
- C42
- D6
53Which of the following is the means to control the volume of work going into the shops, and the priority sequence in which it is required to be produced?
I. Capacity Requirements Planning
II. Input/output Control
III. Dispatching- AI & III Only
- BII & III Only
- CI & II Only
- DI, II, & III
54What is the process where worn out products are restored to like new condition?
- ABacklog
- BRemanufacture
- CFixed product
- DRepaired product
55Who needs to be in support in order for Lean to be successful?
I. President/ CEO
II. Upper Management
III. Procurement Department
IV. Manufacturing floor welder- AII, III, & IV Only
- BII & IV Only
- CI, II, III, & IV
- DI & II Only
56Takt time sets what for production?
- AInventory
- BMachine Capacity
- CPace of production
- DVendor Orders
57In a flow manufacturing environment, what loading environment would MOST LIKELY be used?
- AReverse Flow
- BFinite
- CMixed Flow
- DInfinite
58Out of all of the manufacturing process flows, which one would need the MOST interpretational time on average?
- AProject Manufacture
- BJob Shop
- CIntermittent Production
- DFlow Control
59Using the following table, calculate the Standard Deviation
- A140
- B37.4
- C161.2
- D509.9
60What is the Inventory holding costs when
Order Quantity = 100
Unit Cost = $35
Inventory Holding Cost % = 20%- A$2,100
- B$700
- C$1,750
- D$350
61A safety factor or 3.000 would calculate to what service level percentage?
- A99.99%
- B97.72%
- C84.13%
- D99.86%
62All of the following are part of the MRP Grid EXCEPT
- AScheduled receipts
- BProjected Available Balance
- CNet Requirements
- DProduct Structure
63What is needed in order to run an effective quick response program?
I. World class forecasting and planning
II. High Inventory Accuracy
III. High Safety Stock
IV. EDI- AI, II, & III Only
- BII & IV Only
- CI & III Only
- DI, II & IV Only
64A Component Item is which of the following
I. A Dependent demand Item
II. A Raw Material
III. A sub assembly- AI, II, & III
- BI & III Only
- CI & II Only
- DII & III Only
65What would be considered a cause for an unplanned event?
I. Machine breakdown
II. Special Orders
III. Rework Orders
IV. Extra Sales Orders- AI & III Only
- BI, II & III Only
- CII & III Only
- DI, II, III, & IV
66Basic data for a project schedule includes all of the following EXCEPT
- ADuration
- BTask
- CProject Scope
- DDependencies
67What are the cost elements of WIP Inventory?
I. Scrap
II. Material
III. Labor
IV. Overhead- AII, III, & IV Only
- BI, II, & III Only
- CII & III Only
- DIII & IV Only
68In the logic of MRP. If we do not have enough on hand and we do not have sufficient on order, what should the planner do?
- ASuggest Reschedule Out
- BNothing
- CSuggest Reschedule In
- DPlan Order
69All of the following would be typical applications of linear programming EXCEPT
- ARaw Material Costing
- BMost economical mix of raw materials
- CTo select the most profitable mix
- DDeciding production should supply what warehouse
70The direct definition of the capability of a system to perform its expected function is called what?
- ARCCP
- BCapacity
- CCRP
- DInput Output Control
71In the dish soap business, when making dish soap there is extra chemicals that are left over from creating the dish soap that can be sold to the auto industry. What are these extra chemicals that are left over BEST be called?
- ARepaired Product
- BScrap
- CBy-Product
- DProduct
72Which of the following would be a part of supplier performance?
I. Accuracy of paperwork
II. Product Condition
III. Responsiveness
IV. Quantity- AI, III, & IV Only
- BI, II, III & IV
- CI, II & III Only
- DII, III, & IV Only
73Planned order receipt is created when a
- ANet requirement exists
- BGross requirement exists
- CPlanning data exists
- DScheduled receipt exists
74Which of the following is NOT a benefit of RFID technology?
- AReduced Supply Chain Inventory
- BReduced order cycle times
- CCan find material anywhere in the world
- DImproved picking accuracy
75What does Kaizan stand for in Japanese?
- AJust in Time
- BImprovement involving everyone
- CMistake Proofing
- DQuality
76What type of scheduling is the typical method used for MRP logic?
- AForward scheduling - Infinite loading
- BBackward Scheduling finite loading
- CBackward scheduling - Infinite loading
- DForward scheduling - finite loading
77What demand fluctuates around an average demand?
- AComponent Demand
- BAssembly Demand
- CDependent Demand
- DIndependent Demand
78Using the following table, calculate the Mean Absolute Deviation (MAD)
- A6
- B5
- C24
- D20
79Which of the following would NOT be a type of MRO Inventory?
- AOperating Supplies
- BMaintenance Parts
- CService Parts
- DRaw Materials
80At a restaurant, fresh vegetables would have the MOST cost associated to it?
- AInsurance
- BSpoilage
- CStorage
- DPilferage
81All of the following are batching rules EXCEPT
- AMaximum Order Quantity
- BMultiple Order Quantity
- CSingle Order Quantity
- DMinimum Order Quantity
82Which of the following are Lead Time elements
I. Set-up time
II. Buffer time
III. Run Time
IV. Drum Time- AI & II Only
- BI, II, III, & IV
- CII & IV Only
- DI, & III Only
83Which of the following are basic methods of managing a contract?
I. Vendor Scheduling
II. Direct Shipments
III. Release system- AII & III Only
- BI, II, & III
- CI & III Only
- DI & II Only
84When a non-bottleneck stops, what supply's the bottleneck work center?
- ARaw Material Inventory
- BThe Buffer
- CPurchase Order
- DFinished Goods Inventory
85Which of the following is NOT included in manufacturing lead time elements?
- AWait Time
- BQueue Time
- CPut Away Time
- DSetup Time
86Using the diagram. If part C has a scrap rate of 10% and we need to create 250 of material A, How many C parts need to be released to the manufacturing floor to ensure there are enough parts to satisfy the 250 material A requirement?
- A3500
- B3889
- C3150
- D556
87Company ABC is trying to calculate how much safety stock they should have for their highest selling product. With the following info calculate the safety stock
Standard Deviation = 25
Safety Factor = 4.00
Lead Time = 4 weeks
Forecast of 250 per week- A400
- B312
- C200
- D500
88What type of scheduling uses a particular operation to schedule from?
- ABackward Scheduling
- BVertical Scheduling
- CCentral Point Scheduling
- DForward Scheduling
89If part A is a parent of part 6 and part B then part 6 is what to part A?
- AFinished Good
- BA BOM
- CA component
- DA Sub assembly
90When a supplier agrees to supply their parts and the customer will use them is called what type of partnering?
- ACommercial partnering
- BTechnical Partnering
- COperational partnering
- DStrategic Alliance
91Which of the following is NOT a way to establish capacity?
- ALogical Capacity
- BDemonstrated Capacity
- CTheoretical Capacity
- DRated Capacity
92Which of the following are NOT benefits to concurrent engineering?
- ALower Inventory
- BNumber of engineering changes are less
- COverall cost is lower
- Dmanufacturing can produce higher quality product
93Incoming inspection is now being replaced by what?
- AQuality at the source
- BKanban
- CFinal inspection
- DPoka-Yoke
94Which of the following would be included in the item master file?
I. Manufacturing Lead Time
II. Quantity on Order
III. Safety Stock
IV. Balance on Hand- AII, III, & IV Only
- BI, II, & IV Only
- CI, II, & III Only
95Which of the following would NOT be a typical MRP performance report?
- AProfit Margin
- BManufacturing orders firmed late or on time
- CMPS orders shipped to finished goods store on time
- DValue of WIP to target
96Which of the following are mathematical models to help maximize or minimize an objective (Profit, resources, capacity, etc)
I. Linear programs
II. Project programs
III. Non-Linear Programming- AI & III Only
- BI & II Only
- CII & III Only
- DI, II, & III
97Which of the following records do you NOT need to consider when reviewing inventory accuracy?
- ARaw Material Stock Balance
- BWork in Progress
- CSafety Stock
- DPurchase Order File
98All of the following are hidden costs from purchasing a material from overseas that need to be reviewed and managed EXCEPT
- AGovernment Policies
- BLead Times
- CMaterial cost on PO
- DExchange Rates
99The pareto rule is also known as what?
- A100% Rule
- B80/20 Rule
- C50/50 Rule
- D90/10 Rule
100Cost of goods sold for the past 4 quarters equals $4,000,000 and the average inventory for the quarter was$6,000,000 then what is the stock turns?
- A0.66
- B2.66
- C1.5
- D6
101Justin's company is trying to determine how much they should order of their top selling item. They are using the order point system and they currently have 1223 stock on hand
Average weekly demand = 100 Products
Lead Time = 10 Weeks
Safety Stock is 200
Economic Order Quantity = 600
How much should they order using the order point system?- A0
- B600
- C1000
- D1200
102The priority of one part being determined by the availability of another at the same level is called what?
- AVertical dependency
- BHorizontal dependency
- CRouting dependency
- DCross check dependency
103The difference between a where used report and a pegging report is that a pegging report
- AViews multiple layers of parent parts
- BViews only one layer of parent parts
- CDoes not have a requirement against the parent part
- DHas a requirement against the parent part
104What type of engineer is their function to produce a product at the right quality economically and consistently?
- AIndustrial Engineer
- BValue Engineer
- CDesign Engineer
- DMaintenance Engineer
105What type of inventory would a table that has been fully assembled, but not painted to the specifications of the customer be?
- AFinished Goods Inventory
- BSemi-finished goods inventory
- CRaw Materials Inventory
- DMRO Inventory
106Which of the following is NOT held on a route sheet?
- AWork Center
- BRated Capacity
- CSet up time
- DUnit run time
107What equals the ratio of actual units produced to the standard rate of production expected?
- ADemonstrated Capacity
- BEfficiency
- CTheoretical Capacity
- DUtilization
108What manufacturing process flow uses rate based scheduling?
- AProject Manufacture
- BFlow Control
- CIntermittent Production
- DJob Shop
109When looking at a Bill of Materials. Under APICS rules, assembly part numbers are shown as what?
- Aalphabet letters
- BA Number
- CA number then a letter
- DA letter then a number
110All of the following are inputs to MRP EXCEPT
- AProduction Plan
- BService Demand
- CSafety Stock
- DScrap Rates
111At Joe's electronics' shop they sold 1,000 new phones in the past month and had to turn away 200 customers because they sold out of the new phones. What is Joe's service level on the new phones?
- A90%
- B80%
- C20%
- D50%
112The best measurement to show overloaded work center progress is what?
- APast Due report
- BOvertime Report
- CWIP report
- DEfficiency Rate
113Business Process Reengineering is designed for
- AAchieve modest organizational improvements
- BRadical redesign of business processes
- CA study on business processes to look where to improve
- Dincremental changes in business processes over time
114Using the planning bill. If Michelle's Car company is planning on selling 5,250 cars during the period, how many cars need to be built with an auto transition?
- A3937
- B3675
- C1312
- D1575
115Which of the following are inputs to Capacity Requirements Planning?
I. MRP
II. Work Centers
III. Routings
IV. Capacity Requirements Plan- AI, II, & III Only
- BI & II Only
- CII & III Only
- DI, II. III, & IV
116An aluminum supplier uses time period safety stock concept. Their policy is to have a half of a week's protection. Their current demand is 1000 units a week. The next period they forecast they will sell 750 units. How many units must be produced in the second time period?
- A750
- B875
- C125
- D625
117To make a new RV, the MPS scheduler works from the due date and uses full lead time to determine what date to order the materials. The MPS planner is using what type of scheduling?
- ABackwards Scheduling
- BForwards Scheduling
- CInfinite Scheduling
- DFinite Scheduling
118At the local TV manufacturing shop, they organize all of their machines that make the electronics in one place, one place for the screen manufacturing, and one place for the plastic molding. Each TV follows a distinct path through the shop for each type of TV that needs to be created. What I the local TV manufacturing's type of production?
- AJob Shop
- BRepetitive manufacture
- CFlow line manufacture
- DProcess manufacture
119If customer demand is 250 a week and production available is 40 hours a week, what is the takt time?
- A0.16
- B6.25
- C9.6
- D375
120What is the direct reflection of planned and actual lead time?
- AWork in Progress
- BEOQ
- CRaw Material Inventory
- DFinished Goods Inventory
121At the end of physical inventory counting, the next thing that should be done is what?
- AReview root cause of any inaccuracy
- BCount the inventory again
- CLeave stock count the way it is, unless it is verified
- DUpdate stock count to physical count number
122Essential to bottoms up re-planning is what?
- AHorizontal dependencies
- BDaily Dispatch List
- CPegging Report
- DWhere Used Report
123Chris's company has decided to make several different products in varying lot sizes so the factory can make close to the same mix of products that will be sold that day is called what BEST describes Chris's company manufacturing method?
- ARepetitive Manufacturing
- BMixed Model Production
- CSynchronous Manufacturing
- DRate Based Scheduling
124Which of the following are standard priority systems available to a planner?
I. Critical ratio
II. Profit Ratio
III. Start date priority
IV. Due Date priority- AI, II, III, & IV
- BI & III Only
- CII & IV Only
- DI, III, & IV Only
125Which of the following are parts of Collaboration Planning, Forecasting and replenishment process (CPFR)?
I. Strategy and Planning
II. Demand Management
III. Tasks such as how to place orders
IV. MPS Software used- AI & II Only
- BII & IV Only
- CI, II & III Only
- DI & III Only
126Which of the following needs to be considered when creating Safety Stock?
I. Demand Variability
II. Replenishment Lead Time
III. Service Level Required
IV. Balance on Hand- AI, II, & IV Only
- BII, III, & IV Only
- CI, II, & III Only
- DI & IV Only
127The total cost is lowest using economic order quantity is when
- ATotal Setup Cost equals Inventory Holding Cost
- BTotal Setup Cost is less than Inventory Holding Cost
- CSetup cost equals total cost
- DUnit Cost less than Inventory Holding Cost
128Which of the following would NOT be a benefit to balanced load
- AReduced Idle Time
- BHigher Productivity
- CReduced Inventory
- DReduced Overtime
129During what time period would include the lower level manufacturing process and the procurement time for each component?
- APlanning Time Fence and Planning Horizon
- BNow and demand Time Fence
- CDemand Time Fence and Planning Horizon
- DDemand Time Fence and Planning Time Fence
130What are different types of project network diagrams?
I. SOW
II. PERT
III. CPM
IV. BPR- AI & II Only
- BI & IV Only
- CII & III Only
- DIII & IV Only
131To reduce stock turns need to reduce
I. Cash
II. WIP
III. Inventory Stock- AI, II, & III
- BII & III
- CIII Only
- DII Only
132Which of the following is needed on a stock record?
I. Outstanding Orders
II. Stock on Hand
III. Forecast Orders
IV. Storage Location- AII & IV Only
- BII, III. & IV Only
- CI, II, & IV Only
- DI, II, III, & IV
133When a cellular layout is used at a plant, a machine is
- AScheduled like a work center
- BUses LIFO Scheduling
- CNot scheduled individually
- DScheduled individually
134What is the BEST advantage of de-expediting an order
- AMoves order faster
- BReceives supplier/ manufacturing group of doing the work
- CStop extraordinary actions for the job
- DMakes the schedule more realistic
135Pull system is one of the elements/ objectives in which management objectives?
I. Just in Time
II. Lean Manufacturing
III. Make to Stock system- AI & III Only
- BI & II Only
- CI, II, & III
- DII & III Only
136Supplier Relationship management now focuses changes on what?
- APrice
- BDelivery
- CTrue cost to the customer
- DResponsiveness
137What would be the BEST project benefit if all savings dollars ended up being the same % amount?
- ACustomer Service Improvement
- BReduction in Cost of Materials
- CInventory Reduction
- DIncrease of productivity
138The stock that is on hand and not already allocated to an order is called what?
- AA. Floor stock
- BB. Critical Stock
- CC. Quarantined Stock
- DD. Free Stock
139What type of parts need BOTH independent demand and dependent demand to net haw many of those materials that need to be created?
- AFinished Goods Parts
- BService Parts
- CMaintenance Parts
- DWIP Inventory
140The Outdoor Store presents the following facts pertaining to the cost of one product carried in its merchandise inventory:
Beginning inventory on hand, 300 units @ $20 = $6,000
Purchase May 19, 700 units @$24 = $16,800 Purchase June 2, 800 units @ $26 = $20,800 Purchase July 20, 200 units @ $30 = $6,000
A physical inventory reveals that 500 units are on hand. If the FIFO method is used with a periodic inventory system, the inventory at the balance sheet should be how much?- A$38,800
- B$13,800
- C$35,800
- D$10,800
141The difference between Projected Available Balance and Projected On-Hand Balance is that Projected On-Hand Balance what?
- Aincludes forecast orders
- Bexcludes planned orders
- Cincludes planned orders
- Dexcludes forecast orders
142When a store clerk receives an empty container is their trigger to the producing work center to create another full container is called what?
- AOrder Point System
- BKanban System
- CInventory System
- DMRP
143The forecast of cost of goods sold equals $2,500,000 in the next 3 months and the projected average inventory for the quarter is $2,000,000. What are the predicted stock turns for the upcoming quarter?
- A5
- B1.25
- C3.2
- D0.8
144Holding Costs Include all of the following EXCEPT
- APilferage
- BStorage and Handling
- CRaw Materials
- DInsurance
145A Project plan includes
I. Assumptions
II. Communication Plan
III. Budget
IV. Schedule- AI, III, & IV Only
- BI, II, & IV Only
- CII, III & IV Only
- DI, II, III, & IV
146What is a certification that measures quality of the PROCESS, not Quality of the PRODUCT?
- AKanban
- BFinal inspection
- CJIT
- DISO9000
147What is NOT used to test the behavior of a system under different operating policies?
- AERP
- BA simulation
- CProduction Plan
- DMRP
148Constraints include which of the following
I. Machine Center
II. Material Availability
III. Managerial Policy
IV. Purchase Order Paperwork- AI & IV Only
- BI & II Only
- CI, II, & III Only
- DI, II, III, & IV
149Who should be the only people to make an engineering change request?
- ASuppliers
- BAnyone
- CQuality Control
- DEngineering
150What is defined as the amount of planned work scheduled for and actual work released to a facility, work center, or operation for a specific span of time?
- AModule
- BMix
- CCapacity
- DLoad
151A purchase order is signed with ABC company for $3,000 worth of materials. The average salary of a buyer is paid $25 an hour and manufacturing gets paid $20 an hour.
It takes 5 hours for a buyer to set up a purchase order and it takes manufacturing 10 hours to set up the job and 40 hours to process the job
How much are the ordering/ setup costs for this purchase order?- A$925
- B$325
- C$1,125
- D$125
152All of the following are techniques to reduce lead time EXCEPT
- ACreating Work cells
- BOverlapping
- CRenegotiate supplier terms
- DOrder Splitting
153To track a shipment without manual inspection would include which of the following
I. RFID
II. EDI
III. Bar Codes
IV. Poka Yoke- AII & III Only
- BI & III Only
- CI, II & III Only
- DII, III, & IV Only
154Actual lead time is directly affected by what?
- ACustomer Order Rate
- BCapacity Available
- CMPS Schedule
- DMRP
155The difference between a master schedule and a master production schedule is that master production schedule is what?
- AIs a forecast of demand
- BMaster Schedule is a line item within the master production schedule
- CDoes not include planned orders
- DMPS is a single line item on the Master Schedule
156The Indoor Store presents the following facts pertaining to the cost of one product carried in its merchandise inventory:
Beginning inventory on hand, 200 units @ $15 = $3,000
Purchase June 1, 200 units @$16 = $3,200
Purchase July 5, 200 units @ $20 = $4,000
Purchase August 25, 200 units @ $25 = $5,000
A new order comes in for 500 units. What is the cost of goods sold that should be recorded using a simple weighted average using the LIFO methodology?- A$9,200
- B$10,100
- C$10,600
- D$11,100
157A shop worker performs a task which has a standard time of 12 hours and he finishes in 10 hours. This same worker during this same time was only supposed to work an 8 hour shift, but ended up working a 10 hour shift to help get the project done early. Calculate the rated capacity for a standard 40 hour week using the above job as a baseline?
- A38.4 hours
- B60 hours
- C26.6 Hours
- D41.6 Hours
158What equals direct time charged/ clock time scheduled?
- AEfficiency
- BDemonstrated Capacity
- CUtilization
- DTheoretical Capacity
159Which of the following are basic process flow scheduling approaches?
I. Vendor Dominated Scheduling (VDS)
II. Processor-Dominated Scheduling (PDS)
III. Material-Dominated Scheduling (MDS)- AI, II, & III
- BI & III Only
- CII & III Only
- DI & II Only
160When the clean out process at the end of a production run is difficult or long, many companies run two or more batches one after another. This is called what?
- AA by-product
- BBackward scheduling
- CForward scheduling
- DA campaign
161In Synchronous Manufacturing what type of system can be used to replenish the line?
- ARate Based System
- BBatch System
- CFull Lead Time System
- DKanban System
162Which of the following are ways to calculate Work In Process
I. Value of materials issued -Work Completed in time period
II. Average manufacturing lead time times average weekly spend
III. Average manufacturing lead time multiplied by work completed- AI & II Only
- BI, II, & III
- CII & III Only
- DI & III Only
163What type of partnership is at the business level?
- AOperational Partnering
- BCommercial partnering
- CStrategic Alliance
- DTechnical Partnering
164All of the following ensures capacity availability matches demand in the following areas EXCEPT
- AFinal Assembly Schedule
- BInventory
- CWork Center
- DMaster Planning
165Total Inventory minus Productive Inventory minus protective Inventory equals what?
- AObsolete Inventory
- BExcess Inventory
- CSemi Finished goods inventory
- DFinished goods inventory
166All of the following is why inventory accuracy is necessary EXCEPT
- ACustomer Service
- BEnsure Material Availability for Manufacturing
- CMaintain BOM accuracy
- DDetermining when to replenish
167What is the new projected available balance when previous projected available balance is 4 units; gross requirements equal 10 units, scheduled receipts equals 15 units.
- A14 Units
- B29 Units
- C9 Units
- D1 Unit
168Utilizing the critical path method, how many days will it talked to complete this project utilizing the below network path diagram? (number in parenthesis are days duration for task)
- A105 days
- B125 days
- C195 days
- D100 days
169Using ABC Classifications, what parts should be cycle counted more often?
- AC Parts
- BA, B, and C must all be counted the same amount of times
- CB Parts
- DA Parts
170Which of the following are characteristics of Kanban?
I. Needs no Paperwork
II. Needs a fixed and short lead time
III. Authorizes the producer to make the material IV. Is a visual technique to move materials- AI, II, III, & IV
- BII & III Only
- CI & III Only
- DI, III & IV Only
171Question No: 171
Which of the following teams and positions need to be identified for a new project I. Executive Steering Committee
II. Change Champion
III. Project Manager
IV. Project Team- AI & III Only
- BI, II, III, & IV
- CIII & IV Only
- DI, III, & IV Only
172When Rick decides to create a document that shows the information flow and the time for each step he is doing what?
- AValue Stream Mapping
- BKaizen Event
- CTakt Time Relationship
- DProcess Mapping
173The look a head period is determined by what?
- AFull lead Time
- BBatching Rules
- CSafety Stock
- DDemand Time Fence
174During an inflationary period, which of the following would NOT be associated with LIFO inventory valuation?
I. Increase Cost of Goods Sold
II. Decrease Cash Flow
III. Increase Profits- AII & III Only
- BIII Only
- CII Only
- DI Only
175Annual quantity = 1,500
Ordering or setup cost = $150
Inventory Holding Cost = 25%
Unit Cost = $50
With the information above, what is the economic order quantity?- A190
- B2250
- C135
- D95
176What capacity is the maximum output capability, allowing no adjustments for preventive maintenance, unplanned downtime, and annual shutdowns?
- ARated Capacity
- BLogical Capacity
- CDemonstrated Capacity
- DTheoretical Capacity
177What has a demand pattern with large fluctuations from one time period to another?
- AAssembly Demand
- BIndependent Demand
- CDependent Demand
- DComponent Demand
178What are the three areas of simulation?
I. Lot Order Sizing
II. MRP as a simulator
III. "What If" Facility
IV. Linear Programming- AI, II, & IV Only
- BII, III, & IV Only
- CI, II, & III Only
- DI, III, & IV Only
179What type of Bill of Material is used to manage by-products?
- ABreeder BOM
- BManufacturing BOM
- CPlanning BOM
- DEngineering BOM
180Which of the following would NOT be included in top management planning?
- AResource Requirements Planning
- BDistribution Planning
- CSales and Operations Planning
- DBusiness Planning
181All of the following are included in the work center file EXCEPT
- AQueue Time
- BUnit Run Time
- CEfficiency
- DCapacity Information
182Sean's Book store sells books in a high end neighborhood. Last year he sold 23,000 books and lost sales of 1,500 books due to being out of stock. What is Sean's level of customer service?
- A93.40%
- B93.80%
- C92.40%
- D6.50%
183What parts are at low-level code 1?
- AC Only
- BA Only
- CB&C Only
- DB Only
184Which of the following can be a typical cause of a past due load?
I. General Overload of MPS
II. A Material Shortage
III. Absentee Operator
IV. Machine Breakdown- AI, II, & III Only
- BII, III, & IV Only
- CI, II, III, & IV
- DI, II, & IV Only
185Operation scheduling is most effective when
I. Plant makes to work orders
II. Routings are complex and variable
III. There are sequencing rules- AI & II Only
- BI, II & III
- CII & III Only
- DI & III Only
186Today- what is NOT a major issue with supplier partnerships?
- AResponsiveness
- BPrice
- CDelivery Performance
- DQuality
187What is an electronic data communication technology that can ID a tag WITHOUT the need for direct line of site?
- ARadio Frequency Identification (RFID)
- BBar Coding
- CEDI
- DFAX
188For a make to stock environment, when the part has passed final inspection and booked to stores it becomes what?
- ASemi finished goods inventory
- BRaw Materials Inventory
- CMRO Inventory
- DFinished goods inventory
189A "past due" message would be what type of MRP message?
- AOrder Message
- BException Message
- CAction Message
- DManufacturing message
190Cycle counting is different than annual physical inventory because
I. Physical inventory is only done once a year while cycle count is done multiple times a year
II. Physical Inventory researches root cause while cycle count accepts the new number
III. Manufacturing stops during physical inventory while cycle counting manufacturing does not stop- AI & II Only
- BI, II, & III
- CI & III Only
- DII & III Only
191Using the following table, calculate the Standard Deviation
- A43
- B42.3
- C25.8
- D20
192When using units of measure, what would be the MOST COMMON units of measure for the service industry?
- AStandard Hours
- BCases
- CIndividual Units
- DTons
193What captures and defines the work activities, deliverables and timeline a vendor will execute against in performance of specified work for a customer?
- AA Project Schedule
- BWork Breakdown Structure
- CA Statement of Work
- DA Project Plan
194Michelle's diaper company is trying to determine the Target Inventory Level for their best selling diapers. With the following information, what is the target inventory level?
Lead time = 2 weeks
Forecast = 40 per week
Review period = 4 weeks
Safety Stock = 50- A170
- B130
- C210
- D290
195Which of the following is NOT a manufacturing process flow?
- AProject Manufacture
- BFlow Control
- CJob Shop
- DIntermittent Production
196For a service level of 98% and a MAD of 52, a lead time of 6 weeks with a forecast of 350 per week, what is the safety stock required?
- A327
- B160
- C262
- D477
197What are the sets of documents that should be received by a supplier?
I. Delivery Documentation
II. Invoice
III. Sales Order- AI, II & III
- BI & II Only
- CII & III Only
- DI & III Only
198What is defined in project management as a hierarchical description of a project?
- AMRP
- BWBS
- CBOM
- DMPS
199When a parent code is entered and all its contents displayed would be called what?
- APegging report
- BRouting File
- CAn explosion
- DAn Implosion
200All of the following are order approaches for procurement and delivery of materials and services EXCEPT
- AKanban
- BProduction Order
- CLean
- DJIT
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- Quiz on DSP_01, created by Jesus De Los Santos on 08/12/2018.
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- Jesus De Los Santos
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