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Tech Materials

Olivia Morrow Design and Technology AS level English

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Tech Materials

  1. Plastics

    • Thermosetting
      • Melamine
        • Properties: Heat resistant polymer
          • Uses: Tableware, Electrical installations, Synthetic resin paints, decorative laminates, Worktops.
            • AD: Easily coloured, Odour free, Good resistance to solvents
              • DIS: Limited resistance to concentrated acids and alkalis
                • COST: Expensive
      • Polyester Resin
        • Properties: Resin and hardener mixed together, polymerises at room temp, often reinforced with glass fibre.
          • Uses: Laminate to form GRP Castings, Encapsulations, Car bodies, Boats
            • AD: Long lasting, Durable
              • DIS: Requires special precautions when processing
                • COST: Cheap
      • Epoxy Resin
        • Properties: A resin and a hardener mixed together to produce a casting.
          • Uses: Castings, PCB, Surface Coating, Araldite glue.
            • AD: Very strong, Sets in 2 hours, Will join different materials together.
              • DIS: Difficult to apply because its so thick, Must be used inn a well ventalated are
                • COST: Expensive
      • Urea formaldehyde
        • Properties: ColourlessPolymer, Coloured with artificial pigments to produce different colours.
          • Uses: Door & cupboard handles, electrical switches, electrical fittings
            • AD
              • DIS
                • COST: Cheap
    • Thermoplastic
      • Acrylic
        • Uses: Display signs, Baths, Roofs Lights, Machine guards,used in school workshops
          • AD: Highly transparent, Light, Weather resistant
            • DIS: Toxic during manufacturing, Not easily recyclable
              • COST: Expensive
          • Properties: Flexible, resistant to shock, UV and Chemical damage, Easily cut, can transmit/filter UV light
      • PVC
        • Properties: Stiff, Hard wearing, plasticiser added to make a softer, more rubbery material.
          • Uses: Air & Water Pipes, Chemical tanks, Shoe soles, Floor and Wall Coverings
            • AD: Light, Easy to handle and install
              • DIS: It releases toxins during manufacture, decomposition in landfills and if exposed to fire.
                • COST: Cheap
      • ABS
        • Properties: Opaque, Strong Resistant to heat and chemicals, Durable, Easy to process
          • Uses, Toys, Telephones, Kitchen appliances, LEGO, 3D Printing
            • AD: Good impact and heat resistance,
              • DIS: Poor weather ability, Poor solvent resistance
                • COST: Cheap
      • Nylon
        • Properties: Hard, Durable, Solid nylon has low friction qualities Resilient
          • Uses: Curtain rail fittings, Combs, Hinges, Bearings, Clothes, Gear wheels
            • AD: Light, Strong, Easy to wash, Natural lubricant qualities
              • DIS: Poor resistance to sunlight, Heat sensitive
                • COST: Varies with type
      • Rigid Polystyrene
        • Properties: Easy to machine, paint and glue. Strong, Stiff
          • Uses: Computer keys, Packaging Power tool housing,
            • AD: Easily Shaped, Comes in a wide range of forms
              • DIS: Flammable, Weak, environmental pollutant
                • COST: Cheap
  2. Wood

    • Hardwood
      • Mahogany
        • Properties: Reddish-brown in colour, Easy to work with
          • Uses: Indoor furniture, Shop fittings, Bars, Veneers
            • AD: Wide range of availability, Easy to work with
              • DIS: Warps, Hardness varies
                • COST: Expensive
      • Beech
        • Properties: Straight grain, Fine Texture, Light in Colour, Can be Steam Bent
          • Uses: Furniture, tool handles, Toys
            • AD: Polishes well, Strong, Tough
              • DIS: Not suitable for permanent outdoor use
                • COST: Varies
      • Oak
        • Properties: Very strong, Light brown, Open-Grained, Hard but easy to work with
          • Uses: High quality furniture, Beams used in buildings, Veneeres
            • AD: durable, widely available
              • DIS:Very heavy, may appear outdated in a room due to traditional look
                • COST: Expensive
      • Ash
        • Properties: Strong, Durable, Flexible, Open Grained, Easy to machine, Well finished
          • Uses: Furniture, Handles of Tools, Sports Goods, Construction, Ladders
            • DIS: Not weather resistant as is prone to rotting
              • COST: Expensive
    • Softwood
      • Pine
        • Parana
          • Properties: Hard, Straight-grained, Almost knot free, Pale yellow with Red/Brown streaks
            • Uses: High quality Pine furniture and fittings e.g. Doors
              • AD: Attractive grain, wide range of availability
                • DIS: Lacks toughness, tends to warp
                  • COST: Can be expensive
        • Scots Pine (red deal/wood)
          • Properties: Straight-Grained, Knotty, fairly strong, easy to work with.
            • Uses: DIY Work, Constructional work and Simple Joinery
              • AD: Finishes well, Durable
                • DIS: Knotty
                  • COST: Cheap
      • Cedar
        • Properties: Light, Knot free, Reddish Brown, Weak, Naturally oily, Easy to work with
          • Uses: Outdoor uses e.g Timber Cladding, Fencing
            • AD: Knot free, Resistant to insect attacks
              • DIS: Not that strong
                • COST: More expensive than some softwoods.
  3. Manufactured Boards

    • MDF
      • Properties: Smooth surface, Easily Machined, Painted or stained. Available in water or fire resistant form, often veneered or painted to improve appearance.
        • Uses: Furniture and interior
          • AD: Easy to cut, shape and Drill,
            • DIS: Can be easily damaged, can be harmful to health when it being sanded or cut
              • COST: Cheap
    • Chipboard
      • Properties: Made from chips of wood glued together with urea formaldehyde. Usually Veneered with an attractive hardwood or covered in plastic laminate.
        • Uses: Kitchen and bedroom furniture, Shelving and general DIY Work
          • DIS:All except High Density tends to soak up water and breakdown/swell
            • COST: Cheap
          • AD: Strong, Easy to use.
    • Veneer
      • Properties: Thin,Flexible
        • Uses: Indoor and outdoor use. Is stuck onto other manmade products to improve aesthetics.
          • AD
            • DIS
              • COST
  4. Metal

    • Ferrous
      • Mild Steel
        • Cost: Cheap
          • DIS: Weak, Cannot be heat treated
            • AD: Light, Affordable, Ductile
              • Uses: Nuts, Bolts, Screws, Stool legs, Washing Machines Car bodies.
                • Properties: Common, Soft, Strong, Rusts easily, Cannot be hardened or tempered.
      • Stainless steel
        • DIS: Very Expensive
          • AD: Resistant to rust and scratching
            • Properties: Hard, Will not Rust
              • Uses: Sinks, Kettles, Medical Equipment, Cutlery
          • Cost: Expensive
      • Carbon steel
        • Properties: Strong, Difficult to Form, Weld and Cut. Often hardened and tempered using heat treatment.
          • Uses: Nails and screws, Bicycle wheel rims, metal chains wire ropes, screwdriver blades, engine parts
            • AD: Good wear resistance, affordable, ductile
              • DIS: Low tensile strength
                • Cost: Cheap
    • Non-ferrous
      • Aluminium
        • Uses: Window frames, Saucepans, Cooking Foil, Airplanes
          • Properties: Light, Soft, Easily shaped, silver in colour, good conductor of heat and electricity, corrosion resistant, polishes well.
          • AD: Abundant,good conducter
            • DIS: Not very strong
              • Cost Expensive
      • Brass
        • Cost Varies depending on alloy properties.
          • DIS: high maintenance due to oxidation
            • AD: High quality look
              • Properties: Heavy, quite hard and strong, Yellow in Colour, Malleable, Ductile, Corrosion Resistant
                • Uses: Electrical Parts, Door Handles, Bathroom fittings, Accessories Instruments
      • Copper
        • Cost: Expensive
          • DIS: Water acidity sometimes effects the use of copper pipes
            • AD: Corrosion resistant, Light, Durable
              • Uses: Water Pipes, Wires, Cisterns
                • Properties: Tough, Easily Shaped and soldered, relatively soft, malleable and ductile, Good conductor of heat and electricity.

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Description
All Metals, Plastics and Woods for GCSE
Created by
Olivia Morrow
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