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Manufacturing

Description

Uni Sustainable Manufacturing Mind Map on Manufacturing, created by Ellen Rita on 24/12/2015.
Ellen Rita
Mind Map by Ellen Rita, updated more than 1 year ago
Ellen Rita
Created by Ellen Rita over 8 years ago
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Resource summary

Manufacturing
  1. Solidification
    1. Metal casting
      1. Glass working
        1. Injection moudling
          1. Rubber shaping
            1. Benefits
              1. Net Shape
                1. Complex geometries
                  1. Facilitates Recycling
                  2. Environmental Concerns
                    1. Energy Intensive
                      1. Furnace Emissions
                        1. Material Emissions
                          1. Mould Emissions
                        2. Particulate
                          1. Powder Metallurgy
                            1. Additive Manufacture
                              1. Ceramics/Cermets
                                1. Benefits
                                  1. Net shape
                                    1. Use hard to machine materials
                                      1. Can create alloys and cermets
                                      2. Environmental Concerns
                                        1. Particle storage - explosion risk
                                          1. Health issues
                                            1. Powder production - energy intensive
                                              1. Binder Burn off
                                                1. Sintering energy / heat for firing
                                              2. Deformation
                                                1. Rolling
                                                  1. Forging
                                                    1. Extrusion
                                                      1. Benefits
                                                        1. Near net shape
                                                          1. Efficient volume manufacturing
                                                            1. Cheaper than material removal
                                                              1. Low material waste
                                                              2. Environmental Concerns
                                                                1. Use of lubricants
                                                                  1. Cleaning fluids
                                                                    1. Sheet metal cutting - waste
                                                                      1. Large Tooling
                                                                    2. Removal
                                                                      1. Milling
                                                                        1. Drilling
                                                                          1. Turning
                                                                            1. Grinding
                                                                              1. Laser/Water jet
                                                                                1. Benefits
                                                                                  1. FLexible
                                                                                  2. Environmental Concerns
                                                                                    1. Cutting fluid for metal - health and waste issues
                                                                                      1. Scrap - swarf/chips
                                                                                        1. Energy Intensive
                                                                                          1. Large virgin material required
                                                                                        2. Heat Treatment
                                                                                          1. Surface hardening
                                                                                            1. Annealing
                                                                                              1. Quenching
                                                                                                1. Tempering
                                                                                                  1. Benefits
                                                                                                    1. Improve material performance - ductility, fatigue life, hardness
                                                                                                      1. Longer service life
                                                                                                      2. Environmental Concerns
                                                                                                        1. Intensive energy usage
                                                                                                          1. Furnace Emissions
                                                                                                            1. Chemicals - nitriding, carbonising
                                                                                                          2. Sand Binder By Products
                                                                                                            1. Heating of sand during casting- produce harmful air pollutants
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