Unit 24, page 180 Review Questions: Thread Cutting Tools and Procedures

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Q&A thread Cutting Tools and Prcedures
Vincent Bergeron
Flashcards by Vincent Bergeron, updated more than 1 year ago
Vincent Bergeron
Created by Vincent Bergeron over 8 years ago
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Name, describe, and state the purpose of the three taps in a set Taper tap - tapered from the end. used to start a thread easily. used to tap a hole that goes through the work. Plug tap - tapered for approx 3 threads. Bottoming tap - not tapered but chamfered at the end for one thread. When tapping a blind hole use a tapered tap them a bottoming tap.
Define tap drill size The drill size that will leave the proper amount on material in the hole for a tap to cut a thread.
Use the formula and calculate the tap drill size for: 1/2 inch -----13 UNC tape formula TDS = D - 1/N 0.5-(1/13)=0.423"
Use the formula and calculate the tap drill size for: M 42 ---4.5 mm tap Formula TDS = D - Pitch 42mm - 4.5mm = 37.5mm
Why should care be used when a hole is being tapped? Because a tap is hard and brittle and can break easily.
Explain the procedure for correcting a tap that has not started squarely. Remove the tap from the hole and restart by applying pressure in the direction from which the tap leans.
Briefly outline the procedure for tapping a blind hole. Use all three taps in order. Taper, plug, then bottoming.
Briefly explain the method of removing a broken tap using a tap extractor. A wrench is fitted to the extractor and turned counterclockwise to remove a right hand tap.
For what purpose are threading dies used? used to cut external threads.
State the purpose of the adjustable split die and the solid die. solid die - used for chasing or recutting damaged threads. adjustable split die - permist adjustment over or under the standard depth of thread.
Explain the procedure for starting a die on the work - chamfer the end of workpiece - lubricate tapered end of die - place tapered end of die on workpiece - press down and tirn clockwise several turns - check if it has started squarely - turn die forward one turn and reverse approx one half to beak the chip - apply cutting fluid frequently
What procedure should be followed when it is necessary to cut a thread to a shoulder? remove the die and restart with the tapered side of the die facing up
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