Manufacturing Processes and Production

What this unit covers

This unit sits in the Manufacturing and Making strand of Design and technology. It brings together how products are made, from single items to mass production. Most of what you will find is mind maps and flashcards, with a smaller set of quizzes, notes and flowcharts.

Processes to start with

For plastics, begin with the Injection Moulding mind map. It explains that the process uses pressure to force thermoplastic into a mould, and that complex shapes can be produced. Then move to Vacuum Forming, which lists the materials used, the products made, and the limits of the method. The Blow Moulding and Casting maps follow naturally. For ceramics, the Ceramics mind map splits processes into cutting from solid, sheet, and thin and hollow forms.

Systems, scale and digital tools

Once you know the processes, look at how they are organised. The Scale of Production maps cover one-off, batch and larger runs. The CAD CAM flashcards ask you to explain the advantages and disadvantages of using CAD for virtual modelling. The Manufacturing/Production Flashcards deck covers automation and smart technology in manufacturing.

Revision and making plans

The Revision Flashcards GCSE DT deck covers material properties and terms such as COSHH and LCA. If you are planning a project, the flowcharts show how other students set out their making steps, including several for acrylic parts and the NEA manufacturing plan.

Using quizzes and maps together

1. Read a mind map on one process.
2. Go through the matching flashcards.
3. Take the Manufacturing Quiz, which asks you to name the process, material and material category for a product.
4. Return to any map where you slipped.

All of it was made by GoConqr users. Choose one process today and see how far the maps and cards take you.